Complete Automatic Bag-in-Box Line BB50

Introducing the "Complete Automatic Bag-in-Box Line BB50," a versatile piece of equipment designed to work with food-grade liquids, both at room temperature and at 100°C.

Structure:

Made entirely of AISI 304 stainless steel, consisting of three modules:

• • Filling unit mounted on four wheels with retractable parking legs.
  • Bag conveyor and cutter mounted on adjustable feet.
  • Packaging roller conveyor mounted on adjustable legs.

Filling head made of AISI 304 stainless steel, with fully closed pneumatic valve.

Driven roller conveyor with motorized stainless steel rollers and drip tray.

Cutting blade supplied in two different sizes (for 3-5 liter bags and for 10-20 liter bags).

The bag outlet cone is customized to the dimensions of the boxes used by the customer.

Automatic front-mounted box sliding table with box infeed and outfeed control and sliding belt.

Stainless steel remote control panel on wheels, equipped with connectors for connection to the machine and the storage tank (can be installed on either the right or left of the machine).

Fully hinged and fully opening side safety guards for easy access and cleaning.

Electrical and Pneumatic Equipment:

Control panel with 10" touchscreen. From the control panel, you can set operating programs, check the operation of the electric motors and pneumatic components, and manually control the entire cycle.

SIEMENS PLC, equipped with a remote assistance module supplied as standard (remote control of machine functions and troubleshooting).

Endress stainless steel electromagnetic flow sensor with high precision and repeatability (0.2% error).

SMC brand pneumatic components.

Pneumatic extraction pliers with the possibility of replacing terminals to adapt to different types of caps.

Optical bag presence detection system with laser technology.

Fiber optic circuit for bag advancement control.

Automatic advancement of the filling body using mechanical jacks installed on board the machine.

Safety barriers to prevent or stop the cycle if an operator is present within the work area.

3-stage filter for incoming air with visual indicator of the degree of clogging.

How does it work?

The machine is designed to work with continuous bags with capacities ranging from 1 to 20 liters.

In addition to the filling program, the following features are available:

• • VACUUM program to pack all remaining bags at the end of the job.
  • STEP BY STEP program to control the individual work steps.
  • FIRST BAG program to perform the initial bag loading operations.
  • PRODUCT LOADING program.
  • SANITING and washing program.

Calibration function with correction in pulses per liter (macro error) and centiliters (micro error).

Automatic air extraction system.

Automatic nitrogen injection system at the beginning and end of the cycle.

Vacuum filling system, with bag closing throughout the filling cycle.

The filled bags are transported to the cutting station and then to the packaging station via a motorized roller conveyor.

The bags are loaded into the boxes using a special stainless steel cone driven by a PLC.

Cutting and filling positions are displayed for each core set size and type.

Cleaning:

Automatic sanitization of the machine using both cleaning fluids and steam at 110°C.

The machine is equipped with an automatic CIP washing station.

Production capacities (values ​​indicated with pump or isobaric tank feed):

• • Possibility of filling belt bags with sizes from 1 to 20 liters.
  • Production capacity of 3-liter bags with an active turning system and high-production circuit: 515 pieces/h.
  • Production capacity of 3-liter bags without a turning system, with a high-production circuit: 600 pieces/h.

Tests carried out with an isobaric chamber set at 1.5 bar, 0.5 seconds of air extraction, and 0.3 seconds of nitrogen injection.

Power Supply:

Three-phase 380 V 50 Hz (requires a 5-pin plug).

Power: 2.5 kW.

MiniMum air pressure required: 8 bar (the air used must be clean and treated).

Nitrogen pressure: maximum 3 bar.

Includes:

Motorized box conveyor belt: As an alternative to the standard belt, this is a fully automatic machine equipped with a locking piston to center the box on the cone, a brake piston to dose boxes during loading, and an exit sensor to monitor boxes during unloading.

The opening and closing times of the belt's various pistons can be managed from the central control panel.

This accessory allows it to interact with both carton forming systems and flap closing systems.

Optional accessories:

Pneumatic bag tipper for up to 5 liters: This pneumatic system installed before packaging allows the bag to be inserted inside the box with the tap facing down. This accessory is useful when using boxes with snap-on bottoms. Usable for formats from 1 to 5 liters (cod.9130), price 2680 euros.

Atmospheric storage tank made of stainless steel, 200 litres, with 3 level probes, external bomb control panel, nitrous saturation, pneumatic valve (for connection of the filter system before filling) (cod. 9123), price 2980 euros.

Automatic isobaric storage of 100 liters with PLC control unit (as an alternative to the volumetric bomb and speed variator). Automatic CIP connection forecast for washing and filtering (cod.9129), price 10,000 euros.

* We need ± 30 days to manufacture and 6-7 days to deliver.

* 30% of the total order to confirm and 70% with the order completed.

* We need ± 40 boxes per size and bags to complete the manufacturing plans.

* Installation and delivery to destination (2 days, 2 people).