BB20 Semi-Automatic Filler

The BB20 semi-automatic bag-in-box filler is a machine that simplifies the filling process automatically.

The machine automatically performs the filling cycle: vacuum, fill, stop, and nitrogen injection.

The operator selects the format and operates the cap extraction and insertion clamp, following the progress of the different phases on the display.

Format changeover is immediate; simply enter the desired capacity.

The choice between different types of flow sensors ensures optimal use of the machine in applications such as wine, fruit juices, oil, ice cream, creams, etc.

Filling can be done at room temperature or hot temperatures up to 100°C.

In this case, specific accessories are provided for connecting the filler to the pasteurizers, such as accumulation and concentration tanks with level probes and a kit for controlling bag inlet temperature.

A self-priming volumetric pump with a high-flow rubber impeller is installed as standard. It can be primed from any container, with constant flow, an anti-pressure bypass valve, and a total drain valve to empty the filling circuit.

The electronic panel allows control and management of all filling phases, ensuring repeatability of the filled volumes with an error of ±5 cl.

Three different types of adjustment are possible: autotuning, macro error (pulses/liter), micro error (addition or subtraction of centiliters).

Regarding hygiene, the machine features a fully enclosed anti-drip filling valve, complete emptying of the pipes through the pump drain valve, a CIP cleaning circuit with a supplied stainless steel tap, and preset programs for sanitizing with detergents or for steam sanitizing at 110°C (requires the specific high-temperature kit).

Upon request, 10" or 30" housing filters can be installed or connected to external housing filters.

The filler contains all the necessary components for operation, such as a 4,500 lt/h self-priming electric pump and a silent, oil-free compressor with various types of flow sensors.

The electrical connection is sufficient for operation.

Furthermore, the use of the self-priming pump and the wheeled frame allow installation in any environment, even far from the storage tanks for the liquid to be filled.

The structure and mechanical components are constructed entirely of AISI 304 stainless steel. The filling head can be adjusted in height using an external handwheel and locked during filling. Adapters for numerous types of caps and bags (PUOCH, BERKER, QCS, QCD, etc.) are available upon request. The machine also features a sloping stainless steel lid for easy bag handling and sanitation. A multilingual display (Italian, English, French, German, Russian, Spanish, Croatian) is also available. The machine also features a height-adjustable support surface, an adjustable adapter for inserting bags into boxes, and a horizontal transport frame.

Technical specifications:

• • Production with 5-liter containers: 240 bags/h.
  • Production with 10-liter containers: 180 bags/h.
  • Production with 20-liter containers: 130 bags/h.
  • Power: 1.1 kW, 220 V, 50-60 Hz, single-phase.
  • 1.5" Triclover inlet connection.
  • Electronic panel with multilingual, multiprogram touchscreen PLC.
  • Air extraction from bags and nitrogen injection.
  • Pneumatic piston to lock the filling head.
  • Self-priming electric pump with rubber impeller and bypass, flow rate 4500 l/h, 900 rpm.
  • Silent 1.5 hp oil-free compressor.
  • Dual start control on the operator side.
  • Filling capacity for Bag-in-Box and Pouch (high version), starting at 1 liter.
  • Metal clamp for removing and inserting standard VITOP caps.
  • Semi-automatic filling head height adjustment system.
  • Adjustable box support.
  • Stainless steel connection for washing system (CIP).
  • Automatic washing program.
  • Stainless steel total discharge valve on the pump body.
  • Food-grade rubber tubing.
  • BURKERT electromagnetic flowmeter.
  • Dimensions: 600x820x1600 mm.
  • Weight: 140 kg.

Optional add-ons:

• • Stainless steel induction sensor for sanitization at 120°C and viscous liquids (accuracy 0.2% repeatability), complete with anti-drip head (cod.9106), price 938 euros.
  • Olive Oil Kit, consisting of a stainless steel turbine sensor, food rubber tube and anti-drip head (cod.9111), price 500 euros.
  • Stainless steel control panel (cod.9112), price 230 euros.
  • 1.5 Kw single-phase electronic speed variator (cod.9017), 690 euros.
  • 10” transparent PVC housing filter for safety sterilization (cartridge not included) (cod.9013), price 150 euros.
  • 30” stainless steel housing filter (cartridges not included) installed on board the machine (cod.9029-20), price 1055 euros.
  • 220 liter container filling kit (cod.9461), price 1450 euros.
  • Special stainless steel connection for cleaning the filling system in addition to the standard equipment (cod.9103), price 105 euros.
  • Additional cart for horizontal transport of the filler (cod.9032), price 298 euros.
  • Additional provision for filling different types of caps (cod.9046), price 470 euros.
  • Low version Pouch container filling kit (additional to the standard equipment) (cod.9031), price 378 euros.
  • EURO 40 volumetric pump with a flow rate of 9,300 l/h, bypass, and full discharge valve (replacing the standard pump) (code 9119), priced at 320 euros.
  • 2000 l/h lobe pump (only available with the stainless steel induction sensor and the electronic speed variator (cod.9039), price 3600 euros.
  • Automatic temperature control with liquid return circuit (cod.9110), price 660 euros.
  • Collection tray, electronic float and connection box for connection to the pasteurization system (cod.9151), price 515 euros.
  • Three-way pneumatic solenoid valve for collection tray, electronic float and connection box, which includes control panel for the single-phase float (cod.9345), price 890 euros.
  • Filling kit for 0.7 and 1 liter bottles (only available with the electronic speed controller) (cod.9048), price 350 euros.
  • Double stage pressure reducer for food nitrogen (cod.9105), price 900 euros.

It is manufactured on request, with an estimated manufacturing time of 20-25 days.